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RANGE + HEINE

Length 5,000 mm
Width 100 mm
Height 2,800 mm
Year of manufacture 2011
Range+Heine coating system
for the finishing of individual wood window parts and frames
For sale on behalf of a customer

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Technical manufacturer description:

Workpiece dimensions:
Length: 5,000 mm
Height: 2,800 mm
Width: max. 100 mm
Coating system:
Designed for use with materials specified by the respective paint manufacturer, with a low solvent content (VOC value), water-based, and non-flammable.

Capacity: min. 40 carrier bars/shift, approx. 60 window elements/shift (without forced drying)

Process (1 cycle runs through twice):
- Flood coating
- Drying
- Inspection / application of joint sealant
- Spraying
- Drying

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Item 1: Conveyor Technology
1 Power + Free circular conveyor
Routing according to drawing 11-138-010a
Essentially consisting of:
3 drives with geared motors for the main chains with frequency-controlled speed (see layout).
Various running rails, horizontal bends, chains, tensioning stations, pneumatically/electrically controlled stop stations
50 carrier bars, each 5,000 mm long (max. load 250 kg)
Automatic tilting of carrier bars in drip section after flood coating unit
1 conveyor system control (Siemens S7-300 PLC)
Programmable buffer storage
Continuously adjustable drives.
1 lifting and lowering station for loading/unloading workpieces (max. stroke 2,000 mm)
1 set of steel construction for fastening the conveyor system

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Item 2: Flood Coating Unit
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1 flowcomat II-P
1 clear (colourless) priming unit
Maximum workpiece width: approx. 180 mm
Consisting of:
1 coating tunnel,
1 Flowcodrive swivel mechanism,
2 flooding lances, each with max. 3 nozzles installed.
1 accessory kit for cleaning the unit
1 external stainless steel sieve
1 paint supply
1 control unit

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Item 3: Additions to flood coating unit
1 drip tray and drip area in the evaporation section behind the flood coating unit
After flood coating, the carrier bars move into a drip buffer.
Dripping coating material is collected on the PP non-stick collecting area (and drip channel) and returned to the flood coating unit.
Rinse water is collected and pumped out from within the unit. All paint-contacting areas are made of PP for easy cleaning of dried paint.
1 humidification unit
1 control device for the humidification unit
Complete with regulator for humidification volume
1 hygrostat for detecting room humidity and activating the humidification nozzles
3 humidification nozzles for the drip buffer
1 coagulation unit
1 R+H waco 200 coagulation unit – 200 l collection tank

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Item 4: Top Coat Spray Booths
2 spray booths for topcoat application
2 extraction walls with sandwich panel cladding for the working area.
Fan 16,000 m³/h
Filter area:
- 3 sets Ecola pre-separators
- 1 set Paintstop filter
- 1 set pocket filter
Recirculation distribution ceiling, clamped in a frame design
Air volume 12,000 m³/h
Approx. 75% recirculated air – 25% exhaust operation
(The exhaust air volume is taken from the factory hall)
Installed on a building-side foundation as per layout
2 Prolac overspray recovery towers

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Item 5: Addition to topcoat spray booths
3 humidification nozzles for the evaporation section after topcoat application
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