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KM Industrieservice Vorbehandlung KM Pro

Pre-treatment system for wet chemical cleaning of workpieces to be coated – NEW –

As a leading manufacturer of surface technology systems, we offer you a virtually unlimited portfolio for powder coating applications. At our location in 47669 Wachtendonk, we implement your individual requirements and produce your custom concept.

Thanks to our in-house production of almost all components, we are flexible and can specifically adapt to your demands. With us, you do not just receive your ideal powder coating system — we also support you with comprehensive expert knowledge to assist you with all surface technology issues.

Every item offered here is manufactured specifically for you. Whether large or small projects – we supply complete systems from a single source, entirely according to your specifications.

We look forward to hearing from you and implementing your ideas together!

Here we offer our newly manufactured pre-treatment system VBH KM Pro for part dimensions up to 4,000x1,400x2,000mm.

System Description:
Pre-treatment plant for wet-chemical cleaning of workpieces before coating, using a 3-zone process plus nozzle bar with loss discharge.

Equipment:
- Washing bays for up to 2 carriers in a single cleaning cycle
- 3 rails (1 central, 2 side washing positions)
- Wash ring with removable central nozzle bar (Note: The central nozzle bar is used when 2 rails with flat workpieces are to be cleaned simultaneously. Without the central nozzle bar, wider workpieces can be placed and cleaned on the central rail.)
- 4 washing zones (degreasing circuit, 1st rinse (pre-rinse) circuit, 2nd rinse (final rinse) DI water cascading to degreasing tank 1)
- Final spray ring (Zone 4) for passivation using a no-rinse process when withdrawing carriers (fogging activation time adjustable). Passivation is injected into DI water. Feed into tank 1.
- 2 stainless steel pre-tanks, each with level monitoring (rinse 1 + DI rinse)
- 1 insulated stainless steel tank with electric heating, including level monitoring (degreasing)
- Drain taps on the tanks for disposal, cleaning, and refilling
- DI water supply via mixed bed cartridges
- Exhaust fan for removing water vapor, including exhaust pipeline
- Stainless steel cabin
- Loading via double-leaf doors
- Control terminal (PLC controlled) outside the wash cabin
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- PLC and touch display control with remote maintenance module
- Intuitive, pictorial user interface for quick and easy operation

Application:
- Especially suitable for flat workpieces, as two carriers can be cleaned simultaneously using the central bar
- Frames and uncomplicated, open geometries up to max. 1,000 mm width can also be cleaned efficiently

Advantages:
- Fully automatic, operator-free cleaning in approx. 20 minutes
- Optimal adhesion properties specifically for subsequent coating
- Fully parameterizable process program from KM Industrieservice, therefore completely flexible for changing chemical systems
- Lifetime support and spare parts availability from KM Industrieservice
- Cost-effective pre-treatment solution with tank quality optimized for service life, ensuring low-cost wastewater disposal as well

A video link for this system is available upon request.

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