RALC CTS CONNI DEBURNING CUT RALC LYBRA 450 + RALC SDB 100 – 5000

RALC CTS CONNI CUTTING DEBURRING RALC LYBRA 450 + RALC SDB 100...

COMPLETE LINE FOR LOADING, CUTTING, DEBURRING AND UNLOADING, manufactured by RALC CTS CONNI

OPTIONAL: AUTOMATIC ROBOTIC PACKAGING SYSTEM for square/hexagonal bundles, with outfeed carriage and safety zones

Model RALC LYBRA 450 + RALC SDB 100 – 5000

- Cutting range: 40-140 mm
- Bundle loader: 6,000 mm - 12,300 mm x 5 tons
- Unloading: Up to 5,000 mm
- Optional: Automatic robotic packaging system

BUNDLE SPECIFICATIONS:

Weight on loader: 5,000 kg

Max. diameter: 600 mm

Min. – max. tube entry length: 6,000 – 12,300 mm

Maximum tube curvature at entry: 1.5 mm/m

CUTTING

Possible diameters with loader:

- Round: 40 – 140 mm
- Square: 40x40 – 135x135 mm
- Rectangular: 50x25 – 200x80 mm

Max. tube weight: 200 kg

Feed speed: 10 - 60 m/min

Saw blade diameter: 350-400-450 mm

Disc clamping according to DIN 8576: 50/4/14/80 mm, 40/4/12/64 mm

Max. tube length at output: 5,000 mm

DEBURRING

Deburring unit

Dimensions:

- Round diameter: 20 – 102 mm
- Square dimensions: 30x30 – 70x70 mm
- Rectangular dimensions: 40x20 – 80x50 mm

Length: 500 – 5,000 mm

Material: Stainless steel 37 according to DIN17100

Maximum tube curvature at deburring: 2 mm/m

Brush diameter: 300 mm

Brush width: 600 mm

Steel wire diameter: 0.35 mm

Power: 3x400/50 V/Hz

MITER CUTTING

Manual loading also enables MITER CUTTING.

Cutting capacity (without loader)

Round tube:

- At 90º: 100 – 125 – 145 mm
- At 45º: 90 – 115 – 135 mm
- At 30º: 80 – 95 – 110 mm

Square:

- At 90º: 90 – 110 – 130 mm
- At 45º: 80 – 100 – 110 mm
- At 30º: 70 – 80 – 90 mm

Rectangle:

- At 90º: 140x70 – 160x90 – 180x110 mm
- At 45º: 110x60 – 130x70 – 150x70 mm
- At 30º: 80x40 – 100x50 – 110x60 mm

SCOPE OF DELIVERY

1. Loader Mod. CM5FT12 for bundles of 5,000 kg and lengths from 5,000 to 12,300 mm

2. Cutting unit Mod. LYBRA C450 with:

- Microlubrication
- Air blow-off
- Chip conveyor
- Tilting carriage
- Unloading grip

3. Deburring unit Mod. SDB100 5000

4. Outfeed cradle with endless slings

5. Complete electrical and hydraulic systems

6. Existing documentation *

7. Existing spare parts *

*To be verified before order placement.

OPTION: Automatic front pick-up portal with robot, capable of packaging round, square or rectangular tubes in
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hexagonal or square bundles
Cutting range: 40 - 140 mm
Bundle loader: 6,000 mm - 12,300 mm x 5 tons
Unloading: Up to 5,000 mm
Optional: Automatic robotic packaging system
Bundle weight on loader: 5,000 kg
Maximum bundle diameter: 600 mm
Tube length at entry: 6,000 – 12,300 mm
Tube curvature at entry: Max. 1.5 mm/m
CUTTING Possible diameters with loader, round: 40 - 140 mm
CUTTING Possible dimensions with loader, square: 40x40 – 135x135 mm
CUTTING Possible dimensions with loader, rectangles: 50x25 – 200x80 mm
Tube weight: Maximum 200 kg
Feed speed: 10-60 m/min
Saw blade diameter: 350 - 400 - 450 mm
Tube length at output: Max. 5,000 mm
DEBURRING Round diameters: 20 – 102 mm
DEBURRING Square dimensions: 30x30 – 70x70 mm
DEBURRING Rectangular dimensions: 40x20 – 80x50 mm
Length: 500 – 5,000 mm
Material: Steel 37 according to DIN17100
Maximum tube curvature at deburring: 2 mm/m
Brush diameter: 300 mm
Brush width: 600 mm
Steel wire diameter: 0.35 mm

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