Termoplastični aplikator

Bystronic TPA H

Bystronic
Type: ERMM180
Thermoplastic Applicator

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Application Area
The thermoplastic applicator applies a thermoplastic polymer to rectangular glass panels as part of a solar module production line. The polymer forms a seal to a second glass pane, which is applied in a subsequent production step.

Feeding, application, and removal of the glass panels are carried out on horizontally running belts/conveyors.

The thermoplastic applicator is a highly sophisticated machine that must meet numerous requirements with great precision. For this reason, only raw materials (glass, sealant) that conform to the specifications on the following pages should be processed. This helps ensure high-quality and safe production.

Performance Data and Connection Values
- Maximum transport speed: 18 m/min
- Height of the glass running surface: 1100 mm
- Height of the applied sealant bead: 0.5 to 1.2 mm
- Maximum width of the applied sealant bead: 12.0 mm
- Required constant pneumatic inlet pressure: 6.5 to 8.0 bar
- Operating pneumatic pressure: 6.0 bar
- Compressed air consumption (normal operation): 10 NL/min
- Compressed air consumption (during drum change): 500 NL/min
- Average energy consumption per hour: 10 kWh
- Working temperature of sealant: 110°C to 130°C

Environmental Conditions and Emissions
- Minimum ambient temperature: +15°C
- Maximum ambient temperature: +35°C
- Maximum relative humidity: 75%
- Sound level: less than 70 dB(A)

Requirements for Sealant Drums
Design:
Material drum with lid D18 acc. to DIN 6644 – with foot (F1) and smooth outer surface (mantle version, smooth).
- Capacity: 216 liters
- Inner diameter: 571.5 mm
- Height: 874 mm
- Minimum wall thickness: 1.25 mm

Processable Glass Panels
Glass types:
Processable are glass panels with smooth surfaces (float glass).

Dimensions and Weights
Smallest sizes – largest sizes – geometry
- Length (LS): 1198 mm – 1200 mm
- Width (BS): 498 mm – 600 mm
- Thickness (DS): 1.8* mm – 5.0* mm

Processable thermoplastic polymers are based on polyisobutylene (butyl). The polymer must be flowable at about 110°C to 130°C and exhibit a defined viscosity profile.

Only materials that are proven in practical use and have been approved by the manufacturers of these substances as well as by Bystronic for your intended application should be used.

For detailed product descriptions and information on handling, storage, and disposal of the polymer, please refer to the product and safety data sheets made available by the manufacturers.

Dimensions of Gantry Robot with Glass Conveyor
- Height x Width x Depth: 2800 x 1890 x 2735 mm
- Weight of gantry robot: 850 kg
- Weight of glass conveyor: 1400 kg

Dimensions of Drum Pumps
- Height x Width x Depth: 3320 x 1060 x 1200 mm
- Weight (without drum): 850 kg
- Weight (with drum): 1100 kg
- Height H for drum pump FP1: 4400 mm
- Height H for drum pump FP2: 4000 mm

Dimensions of Control Cabinet
- Height x Width x Depth: 2200 x 1800 x 600 mm
- Weight: 450 kg

The applicator was operated with butyl material.
Condition: used
From test laboratory, mint condition, only a few operating hours for testing!
Scope of delivery: (see picture)
(Subject to modifications and errors in technical data, specifications may change!)
If you have further questions, we will be happy to answer them by phone.

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