Stroj za varjenje plastičnih mas z grelnim elementom

BRANSON Emerson HP60/40 Heizelementschweißen

Heating Element Welding Machine HP60/40 by BRANSON

Drive system: Hydraulic, supported by precise positioning and control systems.
The machine is equipped with its own vacuum pump.

Usable heating element area: width 600 mm x depth 400 mm

Maximum part dimensions:
- Maximum part width: 620 mm
- Maximum part depth: 420 mm
- Maximum part height (top): 350 mm
- Maximum part height (bottom): 350 mm
(Height combinations possible depending on part contour)
- Maximum working temperature for contact process: 400°C

The modular frame design allows for easy conversion or retrofitting.
Side doors in the welding area can be easily opened for quick tool changes or retrofitting.
The automatic safety lift door ensures high operator safety.
The temperature controllers in the control panel feature actual/target value displays.
The operator interface is a Siemens PLC control device.
Machine control is provided by Siemens PLC (S7-300 controller).
The heating elements are equipped with temperature sensors for temperature control and also serve as a safety shutdown in case of overheating.
The pin systems in the tool clamping surfaces enable reproducible positioning of workpieces.

Advantages of heating element welding technology:
- Reliable welding of workpieces with low or varying wall thicknesses.
- Low scrap rate thanks to accurate and reproducible weld connections.
- Precise control of time, temperature, and force allows welding of delicate parts.
- Nearly all thermoplastics can be welded with this process.
- Different types of plastics can be welded together (compatibility must be checked).

Machine technical specifications:
- Power supply: 3 x 400 V AC + N + PE
- Power rating: 25 kVA
- Rated current: 20 A
- Required power cable cross-section: 5 wires, each 6 mm²
- Required pneumatic connection: 6 bar

Machine dimensions:
- Machine width: approx. 1.22 m
- Machine width with control panel: approx. 1.8 m
- Machine depth: approx. 2.1 m
- Machine depth with control panel: approx. 2.6 m
- Machine height: approx. 2.4 m
- Machine height with safety door raised: approx. 2.85 m (door open)

Machine weight: approx. 2.2 t
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