CNC obdelovalni center

WEMA Vogtland HPC FLEX-V100

CNC Machining Center

Manufacturer: Werkzeugmaschinenfabrik Vogtland GmbH
Model: HPC FLEX-V100 (Special Purpose Machine)
Year of Manufacture: 2005
Serial Number: 053-497

CNC special-purpose machine model HPC FLEX-V100 from Werkzeugmaschinenfabrik Vogtland. The system is designed as a single-spindle machining module with horizontal/vertical machining and an automatic pallet changing system, developed specifically for machining bearing cages.

The machining unit is based on a combination of two NC rotary tables (A and B axis), allowing various machining positions and indexing angles. Using the 2-axis combination, a pallet with a clamping fixture is swiveled from the loading position into the machining position.

Loading is handled by an automatic pallet changer with a separate pallet entry station. Direct loading within the workspace is not provided by design.

The system comes with comprehensive peripherals, including a coolant system with high pressure unit, chip conveyor, hydraulic power unit, recooling unit, centralized lubrication system as well as oil and emulsion mist extraction.

Machine control is handled via Siemens SINUMERIK 840D.

Used industrial special-purpose machine from a production environment. The system is fully assembled and equipped with comprehensive peripherals.

Visually, it shows age and use-appropriate wear within the workspace.

Inspection by appointment. Dismantling, loading and transport are the responsibility of the buyer.

Technical Data
• Dimensions (L × W × H): approx. 14,900 × 8,100 × 4,800 mm
• Total weight: approx. 85 t
• Maximum transport unit: approx. 18 t
• Number of machining stations: 1
• Machine output: approx. 1 workpiece/hour (depending on type)
Machining
• Workpieces: various bearing cages
• Material: CuZn40Pb2
• Operations: drilling, tapping, milling, facing, brushing
Workpiece Clamping
• Manufacturer: RAKO GmbH
• Version: 12-jaw chuck
• Operation: manual, using a screwdriver
• Pallet size: 1250 × 1250 mm
Control and Drives
• CNC control: Siemens SINUMERIK 840D
• System control: Siemens S7
• NC axis drives: Siemens 1FT6
• Main spindle: KESSLER DMS132.AL.4.FFS
• Drive controller: Siemens SIMODRIVE 611D
Electrical Data
• Operating voltage: 400 V
• Frequency: 50 Hz
• Rated current: 300 A
• Connected load: 150 kW
• Control voltage: 24 V DC
Hydraulic System
• Manufacturer: Parker Hannifin GmbH
• Hydraulic oil: HLP 46
• Tank volume: 90 l
• Max. pressure: 130 bar
Pneumatics
• Operating pressure: 6 ± 0.6 bar
• Air consumption: approx. 300 m³/h
Central Lubrication
• Manufacturer: Willy Vogel AG
• Model: MFE5-KW6-S1+299
• Lubricant: CGLP 220
• Lubrication cycle: every 10 min
• Tank volume: 6 l
Coolant System
Pgsdpfx Asyt I I Usgxek
• Manufacturer: MANN + HUMMEL
• Filtration unit: K90 L T63-PF750D-T-ND-SSP
• Supply rate: 500 l/min at 4.4 bar (10 µm filter)
High Pressure System
• Manufacturer: MANN + HUMMEL
• High pressure: 80 bar
• Supply rate: 50 l/min
• Pump: ALLWEILER
Chip Disposal
• Scraper belt conveyor with discharge unit
• Delivery rate: 550 l/min at 1.3 bar
Extraction
• Manufacturer: IFS Industriefilter GmbH
• Model: IFM 2000
Recooling Unit
• Manufacturer: BKW GmbH
• Model: WRK30-2KK2P
• Capacity: 8 kW
Pallet Changer
• Manufacturer: Fördertechnik Mayer GmbH & Co. KG
• Model: F.M. 2667-0

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