WEINIG + ABB Robot avtomatska linija za lepljenje in formatiranje

WEINIG PowerMat 2400+ ProfiPress T 5500 HF

AUTOMATIC WEINIG PRODUCTION LINE FOR GLUING AND SIZING SOLID WOOD PANELS AND COUNTERTOPS

Net price of the line: €1,099,000

Basic parameters – Line components

1. Automatic loading system
Model: IBR 760
Manufacturer: ABB
Device type: four-axis robot – automatic loading of moulder infeed
Year of production: 2023

2. Flat chain infeed magazine
Model: FEEDER WF 60
Manufacturer: WEINIG (Germany)
Device type: flat chain magazine for moulder
Year of production: 2018
Year of retrofit: 2023

3. Planing and profiling machine
Model: POWERMAT 2400
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Manufacturer: WEINIG (Germany)
Device type: automatic moulder/planer-profiling machine
Year of production: 2018
Year of retrofit: 2023

4. High-frequency gluing press
Model: PROFI PRESS T 5500 HF
Manufacturer: WEINIG (Germany)
Device type: high-frequency wood gluing press with two HF generators
Year of production: 2018
Year of retrofit: 2023

5. Cross-cut saw
Model: KT 2234035
Manufacturer: WEINIG (Germany)
Device type: cross-cut saw with cross conveyor
Year of production: 2018
Year of retrofit: 2023

6. Longitudinal saw (end-trimming)
Model: KT 2234979
Manufacturer: WEINIG (Germany)
Device type: end-sizing saw with automatic angular transfer station and powered outfeed roller conveyor
Year of production: 2018
Year of retrofit: 2023

A) Composition and equipment of the line:
• Automatic ABB IBR 760 loading robot with loading cell
• Automatic intermediate strip removal system between lamella layers
• WEINIG FEEDER WF 60 chain infeed magazine
• WEINIG POWERMAT 2400 automatic planing and profiling machine
• Conveyor belt behind the planer with end stop and two ejectors
• Automatic glue application station with precision gluing head
• Membrane vacuum pump for extracting glue directly from a 1000 L IBC tank
• High-efficiency lamella stacking system
• Collecting table with aligning pusher and top pressure
• WEINIG PROFI PRESS T 5500 HF gluing press with two high-frequency generators
• Outfeed mechanization from PPT 5500 press
• Cross-cutting saw with cross conveyor
• Longitudinal sizing saw with automatic angular transfer station
• Powered outfeed roller conveyor
• FAMAD DBNA-40T DUO scissor lift table (6,000 x 1,300 mm) at sizing saw
• Roller storage buffer for glued panels – 40 m storage fields

B) Material dimensions and range

• Infeed wood length: 1200 – 5500 mm
• Material width: 35 – 180 mm
• Material thickness: 18 – 45 mm

Performance:

• ABB Robot: 1000 mm/s
• WEINIG WF 60 magazine: up to 40 cycles/min
• POWERMAT 2400 moulder: up to 60 m/min
• Press throughput depends on component dimensions and glue curing time

Drive and power consumption
• ABB Robot: 7 kW
• WEINIG WF 60 magazine: 1.1 kW
• WEINIG POWERMAT 2400: 112 kW
• PROFI PRESS T 5500 HF: 140 kW
• Cross-cut saw: 13 kW
• Longitudinal sizing saw: 13 kW

Media requirements
• Electrical power: 400 V / 3 phase
• Sawdust & dust extraction
• Compressed air
• Internet

C) Application of the line

The WEINIG automatic line is designed for industrial production of solid wood panels and countertops.

Oglas je bil preveden samodejno, zaradi česar je morda prišlo do napak pri prevodu.