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Schlatter MG900 ZG12

Machine Description: Schlatter MG900 ZG12

The Schlatter MG900 is a powerful, fully refurbished resistance welding system, specifically designed for the production of welded mesh panels. With a maximum width of 1,250 mm and a length of up to 3,000 mm, the machine can process wire diameters of up to 12 mm. The system has been extensively modernized to ensure maximum efficiency and flexibility in production.

Technical Specifications

1. Main Machine Components:

Longitudinal Wire Feeder (LV)
- Converted to a high-precision servo axis
- Magazine loaders for longitudinal wires up to 3,000 mm

MG12.4 Mesh Welding Machine
- Equipped with 3 transformers (expandable on request)
- Four (4) Schlatter welding presses (5kN each)
- Expandable to 12 welding presses and 6 transformers in full configuration

Cross Wire Feeding QFD34
- Allows dual wire insertion for two different longitudinal wires
- Note: The second level is not yet installed in the pictures

Mesh Withdrawal System (MVL)
- Driven by MS2N servo motor with CtrlX from Bosch Rexroth
- Equipped with three Schlatter mesh grippers (expandable on request)

Mesh Stacker (MS)
- Automatic stacking of mesh panels (travel distance: 3,100 mm)

Control and Power Cabinet
- Siemens S7 TIA machine control
- Rexroth CtrlX components for high-dynamic motion control

Longitudinal Wire Loader (LFE)
- Not included, but available on request

Special Features and Benefits:
- Complete overhaul and modernization of the machine
- Maximum flexibility: expansion options up to the final configuration
- Precision: Servo motors and state-of-the-art control technologies ensure highly precise production
- Efficiency: Automated processes via mesh stacker and servo-driven wire feeder
- Future-proof: Utilization of the latest technologies and control components

Areas of Application
- Production of reinforced concrete mesh panels
- Fabrication of industrial mesh panels
- Highly flexible for various wire diameters and mesh formats

Specifications:
- Mesh panel width (cross wire length): max. 1,250 mm / min. 200 mm
- Mesh length (manual loading): max. 3,200 mm / min. 300 mm
- Distance between outermost longitudinal wires: max. 1,200 mm
- Longitudinal wire spacing: 20 - 150 mm
- Cross wire spacing: min. 12.5 mm, infinitely programmable
- Longitudinal wire diameter: 2.0 - 10.0 mm
- Cross wire diameter: 2.0 - 8.0 mm
- Number of longitudinal wires: max. 24

Flat Bar
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- Upright: 3 x 25 mm
- Quantity: 6

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