Univerzalni obdelovalni center (5-osni)

Makino G5 i

including hydraulic unit, oil cooler and air dryer
Initial commissioning of the machine in May 2022
The machining centre can be used for grinding, milling, and drilling of metallic workpieces. As standard for this type of machine, an integrated dressing unit is included.
The machining centre is used for hard grinding and boring of bores in discs and flanges of precision planetary gearboxes.

Machine Description
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Makino Model G5 i Grinder Universal Machining Centre
With creep feed grinding capability
Makino Professional 5 control system

Machine Specifications (as per manufacturer)

Travel Paths
Column X-axis: 520 mm
Spindle Y-axis: 560 mm
Table Z-axis: 600 mm
Spindle center to pallet top edge: 80 – 640 mm
Spindle nose to pallet center: 70 – 670 mm

Feed Rates
Minimum increment: 0.001 mm
Jog operation: 1 – 8,000 mm/min
Machining feed: 1 – 48,000 mm/min
Rapid traverse: 48 m/min

Spindle
Spindle taper: ISO 40
Spindle motor (high torque): 18.5 / 22 kW AC
Speed (2 ranges): 50 – 12,000 rpm

Automatic Tool Changer

Machine Weight
8,450 kg

Controlled Axes
5-axis simultaneous

Special Equipment for VIPER Grinding
Dressing unit
Rotary dressing unit (quick change) – electric, incl. holder (52 mm)
Electrical interface for dresser

Workpiece Clamping
Erowa ER-029392 Power Chuck
Clamp/unclamp control incl. pressure display

Coolant Preparation and Supply
Water-based coolant filtration system
Transfer tank
High-pressure pump
Self-tilting chip container
Coolant supply bridge
Extraction unit incl. pipe system
Makino interface for coolant system
Makino interface for extraction unit
Coolant monitoring (pressure, flow, temperature)
Programmable coolant nozzle (PCN) – through spindle, nozzle, base and shower
PCN nozzle assembly

Miscellaneous
Automatic workpiece measurement unit (RMP600)
Point Master unit (manual measuring probe)
Bench Master
Air dryer
Special I/O interface
Machine anchoring kit
FANUC warranty (2 years)
C&F costs
UK/Euro transformer
High-speed rotary workpiece spindle (100 rpm)
Time-delayed splash guard
Oil lubrication system for ballscrews and linear guides
Programmable coolant nozzle for grinding wheels (PCN)
Reinforced splash guard door
Automatic front door (AWC) with light curtain
Signal lights (3-colour)
Halogen work lamp (1 pc)
Safety locking package

Optional Equipment
Easy-Grind Max NC incl. HMI and Machine Manager
Scale system for X, Y, Z axes (0.05 µm)
Display language change from English to German
Free rotation of rotary axes during operation
Project management by NCMT and Melior Motion
Easy-Grind Max+ (single station solution, customised to customer specifications)

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