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Klingelnberg Viper 500 W

The machine is currently automated with a robot.
Delivery time and price upon request.

Technical Specifications – VIPER 500 W
Working Area and Capacities
Maximum workpiece diameter: Ø 500 mm
Maximum grinding stroke: 500 mm
Working range above table (min–max): 300 – 800 mm
Distance center to table (min–max): 442 – 1,042 mm
Module / (generating grinding module): 0.5 – 22
Swivel angle (min–max): −180° / +45°

Grinding System
Grinding wheel diameter (min–max): Ø 221 – 350 mm
Grinding worm diameter (min–max): Ø 221 – 350 mm
Maximum grinding wheel width: 75 mm
Maximum grinding worm width: 150 mm
Grinding spindle drive: 37 kW
Maximum grinding wheel speed: 6,000 min⁻¹
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Table and Feeds
Table diameter: Ø 400 mm
Table bore (Ø × depth): Ø 100 × 500 mm
Maximum table speed: 1,000 min⁻¹
Maximum axial feed: 20,000 mm/min
Maximum radial feed: 12,000 mm/min
Maximum tangential feed: 20,000 mm/min

Power and Dimensions
Total connected load: 60 kVA
Machine dimensions (L × W × H): 4,220 × 3,120 × 2,526 mm
Filter unit dimensions (L × W): 3,490 × 2,250 mm
Net weight (approx.): 19,300 kg

Machine Configuration – VIPER 500 W
Base Machine and Options
VIPER 500 W basic machine
Preparation for internal grinding arms
Internal grinding unit V5 for straight or helical internal gears
Measuring system for profile, lead, and pitch (external)
Measuring system for profile, lead, and pitch (internal, V5)
Contact probe system for phase position
Power supply with voltage dip compensation (ESR)
Table adjustment 100 mm
Preparation for hydraulic clamping devices
Hydromechanical unit for drawbar clamping systems
Grinding oil purification with band filter (100)
Fire extinguishing system
Automatic work area door
Cleaning unit with spray gun
Crane integrated in enclosure
Isolation transformer
Voltage stabilizer – stabilizer and isolation transformer
Signal lamp

Services
Delivery according to Incoterms 2010
On-site assembly and commissioning
Operator training (5 days)
Interpreter service for training

Software Packages
Gear PRO software
Software for spline shaft grinding
Software for spline shaft inspection
BIAS control software for gear grinding
CBN grinding wheel software
ADI dressing process optimization
DLC dressing tool life monitoring
Flexible profile modifications during grinding

Consumables
Endless band filter
Mounting/dismounting aid for band filter (100)
Diamond dressing rolls
CVD dressing roll D200/R1 for profile grinding
CVD dressing roll special design for generating grinding
Grinding wheels
Grinding wheel D350/B60 for profile grinding
Grinding wheel D350/B45 for profile grinding
Profiled grinding wheel D350/B150 for generating grinding
Spacers
4 spacers B100
22 spacers B60
30 spacers B45
37 spacers B30

Other Components
Grinding wheel flange (without spacers)
Set of standard probes

Additional Options
Closed Loop 1.0 basic version
Interface for external automation

Oglas je bil preveden samodejno, zaradi česar je morda prišlo do napak pri prevodu.