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Jutec Biegesysteme GmbH & Co. KG Biegesystem 7000/9000

THE ECONOMICAL MANDREL BENDING MACHINE FOR TIGHT BEND RADII

This bending system offers solutions for complex geometries with standard radii of 2xD for tube dimensions from 15 to 100 mm. Depending on material quality and wall thickness ratio, radii as tight as 1.5xD can be reliably achieved in series production. With a tool height of 120 mm, there is also ample versatility for special profiles.

The highly precise and powerful electric drive of the bending axis, together with the robust and rigid construction of the mandrel carrier and bending arm, ensures top-quality bending results. The plug-in bending tools enable quick setup changes for different tube sizes. The clamping pressure for the tube can be optimally adjusted. The PLC control (expandable via USB stick) with data memory and the latest X2X interface can store an almost unlimited number of programs for bending angles, length, and rotation, managing up to 50 bending steps per tube.

To monitor springback values, a freely programmable database for up to 200 materials is available. The control offers two operating modes: In "Simple Bending", length and twist between the bends are automatically displayed. In "Controlled Bending" mode, data is pre-stored, and a continuous target/actual comparison is performed during bending.

Also available with pneumatic rotary stop or with geared-assisted length and rotation positioning.

POSSIBLE APPLICATIONS:

• Plant engineering, e.g., chemical industry
• Hydraulic piping
• Metal construction
• Prototype construction
• Pipeline construction

TECHNICAL DATA:

Bending capacity 7000: Ø 20 to 70 x 5 mm
Bending capacity 9000: Ø 20 to 90 x 5 mm
(depending on material)
• Min./max. bending radius: 40 mm / 250 mm
• Min. bending radii: 1.5 x Ø (standard 2 x Ø)
• Multifunctional machine control for bending angle adjustment (0.1°)
• Mandrel carrier lengths: 3000 / 4500 / 6000 mm
• Maximum bending angle: 180º
• Weight: 1,600–3,200 kg (depending on configuration)
• Ergonomic operation via safety foot switch

OPTIONAL ACCESSORIES:

• Automatic mandrel lubrication (minimum quantity)
• Pneumatic or hydraulic quick-change chuck
• Larger bending radius up to 300 mm
• Length and rotation positioning via automatic brake or manual stops using foot switch
• Semi-automatic length and rotation positioning via servo motors
• Automatic tool retraction
• Tube calculation software
• 10-inch touchscreen with integrated tube calculation
• Data transfer via cable (LAN), wireless (WLAN), or USB

OUR SERVICES:

• Welcome to test production in our in-house demo room
• Consulting and information session at your site
• Consultation and transaction as leasing/finance purchase through JUTEC
• Trade-in of your current machine
• Service contracts and on-site maintenance
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