Tovarna praška

Handelsagentur Klaus Benecke Pulveranlage für QUALICOAT (7 Zonen)

Complete system with chemical pre-treatment (7 zones) for GSB certification (QUALICOAT) (multi-metal compatible)

All dimensions and additional changes can be considered during design and planning.

The offer includes the following components:

- Pre-treatment cabin including reverse osmosis system
- Walk-in coating booth
- Powder gun
- Powder curing oven
- Dryer
- Manual conveyor system
- Lifting/lowering station
- Electrical control

Details:

1. Walk-in cleaning cabin, pre-treatment for steel and aluminium
The cleaning cabin is designed for automatic cleaning. Spraying can be performed at medium pressure. The cabin includes 7 separate spray tanks. Maximum part sizes: L= 6000mm, W= 2000mm, H= 2300mm.

1 Cabin dimensions Length 6,500 mm
Width 3,000 mm
Height 3,600 mm
2 Complete pre-treatment dimensions Length 6,600 mm
Width 4,640 mm
Height 4,300 mm

1st process: Degreasing/neutral pickling
Heated tank, 50-55°C, duration 3-6 minutes, drip-off time 80 seconds

2nd process: Acidic mineral pickling
Heated tank, 50-55°C, duration 3-6 minutes, drip-off time 80 seconds

3rd process: Rinse 1
In this chamber, rinsing is performed at ambient temperature, time: 0.75–1.5 minutes, drip-off time: 1 minute

4th process: Rinse 2
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In this chamber, rinsing is performed at ambient temperature, time: 0.75–1.5 minutes, drip-off time: 45 seconds

5th process: Rinse 3
In this chamber, rinsing is performed at ambient temperature, time: 0.75–1.5 minutes, drip-off time: 45 seconds

6th process: Nano-ceramic
In this process, work is performed at ambient temperature, time: 0.75–1.5 minutes, drip-off time: 60 seconds

7th process: Overhead spray ring for post-rinse after process 6
In this process, rinsing is performed at ambient temperature, time: 1 minute, drip-off time: 60 seconds

8th process: Passivation, no-rinse for aluminium
In this chamber, rinsing is performed at ambient temperature, time: 2–3 minutes, drip-off time: 1–2 minutes

1.1. Reverse osmosis system
Reverse osmosis system, 250 litres/hour.

1.2. Oil skimmer
Tank no. 1 is equipped with an oil skimmer “UniSkim-21-100”.

Setup:
The spray system is two-part and movable and is operated by a pneumatic sliding system, moving up to 500 mm. The return supply to the tanks is also mobile via a pneumatic sliding system with 7 positions to service the 7 tanks.

2. Walk-in coating booth

1 Cabin dimensions Length 7,400 mm
Width 4,000 mm
Height 3,236 mm
2 Cabin dimensions incl. extraction Length 8,552 mm
Width 6,232 mm
Height 4,393 mm

The booth has 2 pneumatic doors on one side for loading/unloading of workpieces, and an additional side door for the operator.

3. Powder coating system Wagner, manual system "Sprint 2 B"

4. Powder curing oven

1 Internal dimensions Length 6,500 mm
2 Internal dimensions Width 2,200 mm
3 Internal dimensions Height 3,416 mm

5. Dryer

1 Internal dimensions Length 6,500 mm
2 Internal dimensions Width 1,200 mm
3 Internal dimensions Height 3,416 mm

6. Manual conveyor system

The conveyor system consists of:
The conveyor system is designed for a truss weight of 700 kg; the trolley carries a maximum of 2,000 kg across 3 rails.

Oglas je bil avtomatsko preveden. Možne so napake pri prevodu.