Adaptivna večnamenska laserska robotska celica

Rohmann-Automation GmbH LaserCubeX GIGA

Machine Description

The system on offer is an adaptive, robot-assisted laser welding cell designed for high-precision processing of large-format metal components. The cell is based on a modular machine platform and is designed for demanding industrial applications in both additive and subtractive laser processing.

This system is specifically engineered for the machining of rotationally symmetrical parts as well as for complex welding, repair, and cladding operations on oversized metal components. By combining powerful robotics, intelligent control software, and integrated sensor technology, the cell enables reproducible, automated, and cost-efficient production.

System Configuration & Mechanics

- Large-format, enclosed laser cell with protective safety housing
- Robot-guided laser welding system with high payload capacity and extended reach
- Integrated rotary positioner for continuous 360° processing of workpieces
- Designed for heavy workpieces (several tons, depending on configuration)
- Ergonomic loading and unloading via oversized access doors

Laser & Process Equipment

- High-performance laser welding head for precision welding and build-up operations
- Support for additive processes (e.g., laser cladding, repair welding)
- Optional integration of additional laser or plasma processes
- Automated tool or process head changing (depending on configuration)

Adaptive Control & Software

- Integrated CAD/CAM system for automatic generation of machining programs from 3D STEP data
- Collision-monitored pre-simulation of all robot movements and tool paths prior to operation
- Offline programming with digital process validation
- Automatic adjustment of process parameters during operation

Sensor Technology & Process Monitoring

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- 3D seam-tracking sensor for real-time precision path correction
- Compensation for part tolerances and thermal material expansion
- Continuous process monitoring for high seam quality and repeatability

Typical Applications

- Laser welding of large steel and metal structures
- Additive repair and reconditioning of large components
- Cladding and functional surface build-up
- Manufacturing and post-processing of rotationally symmetrical components
- Heavy industry, mechanical engineering, power generation, and turbine construction

System Advantages

- Fully automated processing in place of manual welding operations
- High process reliability through simulation and sensor technologies
- Significantly reduced setup and commissioning times
- Maximum flexibility for workpiece variants and geometries
- Cost-effective alternative to replacing large-scale components

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