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RATTUNDE

CONTROL SYSTEM
.. SIEMENS

INPUT MATERIAL TUBE
.. External diameter min.: 10 mm
.. External diameter max.: 90 mm
.. Wall thickness min.: 0.8 mm
.. Wall thickness max.: 8 mm
.. Length min.: 150 mm
.. Length max.: 3,000 mm

Integrated Tube Sawing Line – Standard Configuration

The integrated tube sawing line is a fully automated system for the precise processing of tubes and profiles. It combines sawing, brush deburring, washing, drying, measuring, and stacking in a continuous process. Within the system, all workpieces are 100% inspected for length, inner and outer diameter. Reject parts are automatically discharged.

System Components

Bundle loading magazine
Singulation unit
Saw module
Brush deburring machine
Hfjdpfx Aexnim Tsh Don
Washing machine with dryer
Length measurement control
Outer and inner diameter inspection (Keyence probes, test mandrels up to 500 mm length)
Stack handling with magnetic gripper
Safety equipment (protective fences, light curtains, etc.)

The bundle loading magazine is designed for tube lengths up to 9 m. The system allows for damage-free singulation and positioning of the tubes. After the sawing process, deburring, cleaning, and drying take place before the workpieces are automatically stacked.

Main Technical Data
Feature Value
Overall length approx. 13,000 mm
Width approx. 3,600 mm
Height approx. 2,350 mm
Floor load approx. 1,500 kg/m²
Temperature range 15 °C – 40 °C
Relative humidity max. 90 %

Connection Data

Electrical:
Control: Siemens 840 D
Installed power: approx. 125 kW
Main fuse: 200 A
Feed line: 3 × 95 mm², 1 × 50 mm² PEN

Pneumatic:
Compressed air: approx. 3.5 m³/min, 6–10 bar (dry, filtered)

Water:
¾" connection for washing machine with dryer
Filling volume: 1,400 l

Tube Processing Parameters
Parameter Value
Max. bundle weight 5,000 kg
Outer diameter 10–90 mm
Wall thickness 0.8–8 mm
Tube format Round and profile tubes
Tube length (input) 3,000–9,000 mm
Cutting lengths 150–3,000 mm
Materials Steel, stainless steel, Docol 800 DpAg, 26MnB5, 34MnB5
Saw blade width max. 3 mm

Measuring and Inspection Systems

Length measurement: Keyence probe with SPC evaluation
Inner and outer diameter inspection: Test mandrels with force measurement (1–100 N)
Repeat accuracy: ±0.1 mm
Data processing: PC-based evaluation software with documentation function

Performance Data

Processing speed dependent on diameter, length, and material
Maximum workpiece weight per section: 25 kg
Processing accuracy: ±0.05 mm + sawing tolerance / max. ±0.10 mm total
Max. stacking weight: 45 kg
Positioning accuracy for stacking: 0.5 mm

Corrosion Protection

All machine and safety components come with a high-quality base coating.
Machine color: RAL 5010 Forster Blue
Safety equipment: RAL 1003 Signal Yellow

Special Features

Fully automatic process from bundle loading to sorted stacking
SPC-controlled measurement evaluation and documentation
Sawing technology suitable for carbide tools
High process reliability due to integrated inspection and monitoring systems
Compact design with high processing precision

Oglas je bil preveden samodejno, zaradi česar je morda prišlo do napak pri prevodu.