Cilindrični brusilni stroj

Kellenberger KEL-VARIA

Stanje: rabljeno, Cilindrični brusilni stroj KELLENBERGER KEL VARIA CNC #4630 Hedpsxmg Eksfx Ah Djfn

Stanje: rabljeno, Description: Workpiece Headstock: Swivel range: -10°/+100° Rotational speed: 800 rpm Hedpfx Aowz T Azoh Djfn Centre height: 175 mm Internal taper: Morse taper 5 (MK5) External short taper: DIN 55026 Maximum workpiece weight: 150 kg Grinding Spindle Headstock: Design: Tandem grinding spindle headstock B axis: -210°/+30° Internal grinding attachment: internal grinding spindle Grinding Table (X axis): X axis travel: 320 mm Maximum speed: 7.5 m/min Resolution: 0.1 μm Lower Table (Z axis): Centre distance: 1,000 mm Z axis travel: 1,150 mm Maximum speed: 15 m/min Resolution: 0.1 μm Equipment / Accessories: Coolant supply: coolant system with filter Emulsion mist extractor: mechanical Tailstock: MK4, stroke 50 mm Workpiece measurement I: Movomatic TMP 91 Workpiece measurement II: Movomatic TNU 91 Tool measurement: Marpos A 90 Setup operation: electronic handwheel Accessories: various flanges, centres and chucks

Stanje: rabljeno, Leto izdelave: 2003, Grinding diameter 450 mm Grinding length 1500 mm Centre height 225 mm Photos show a nearly identical machine with 1000 mm length Also geometrically overhauled and partially repainted. 1x grinding wheel assembly LEFT 500x80x203.2 mm 1x grinding wheel assembly RIGHT 400x63x127 mm 1x internal grinding device Ø120 mm for 2 high-frequency spindles (motor and HF spindle) Hodpsxflcrofx Ah Dofn Centre height 225 mm Grinding head motor: drive power 9.2 kW B-AXIS: CNC-controlled B-Axis KELCO 120: v constant 35 m/s or 45 m/s_adjustment of grinding spindle speed via control_(standard) Semi-automatic balancing device, ELASO, type EB 500 MFV 1230: high-speed internal grinding spindle with oil-air lubrication High-performance motor spindle M34-FAVY100.R620-20/4, lifetime grease lubrication Balancing arbor Operating unit for MFV and MFZ spindles Hydraulic quill retraction for the tailstock Micrometric adjustment at the tailstock Pneumatic relief for the tailstock Tailstock park position Standard workpiece headstock MK5 CNC-controlled C-Axis for standard workpiece headstock Sine bar for direct angle measurement using gauge blocks Large adjustment, swiveling base for standard workpiece headstock Reinforced workpiece headstock MK5 CNC-controlled C-Axis for reinforced workpiece headstock Fixed base for reinforced workpiece headstock Coolant supply through the workpiece spindle Dressing device on the lower table - with 2x 0053.05 and 2x 0053.20, behind the workpiece spindle stock and tailstock Dressing device on the upper table, with Pos. 1x 0053.01, 1x 0053.03, 1x 0053.13 Prepared for later connection of HF dressing device for rotary dressing tools (RENAUD) Adjustment plate for universal use of HF dressing device internal+external KELPOS: active longitudinal positioning MOVOMATIC, GAP: infeed sensor MOVOMATIC KELSET: tool measuring system KELSET, MARPOSS 1900 litre: continuous belt filter, with lifting station, 100 l/min at 2.0 bar, designed for 2 machines Full enclosure Enclosure with inspection doors left and right Electrical interlock for the side door (grinding wheel change) Preparation for customer-side connection of a grinding mist extraction system Cooling unit for water circuit cooling (grinding head and HF spindle) Control cabinet lighting with door switch Data as per delivery note. Data without guarantee.

Stanje: dober (rabljeno), Leto izdelave: 1999, obratovalne ure: 16.000 h, Funkcionalnost: popolnoma funkcionalen, številka stroja/vozila: 650341, Year 1999 with Fanuc 18 TB - 3 axes XZB Marposs E30/E20 Country of manufacture: CH Voltage: 400V/50Hz/3ph Dimensions: 410x220x190 cm Net machine weight: 5,000 kg TECHNICAL SPECIFICATIONS CNC control: Fanuc 18TB Intermediate Section Fixed intermediate section: grinding head R Swiveling section with manual indexing 2.5°: R / RS / UR / URS -210° to +30° Swiveling section with automatic indexing 2.5°: R / RS / UR / URS -210° to +30° B axis, resolution 0.1”: R / RS / UR / URS -210° to +30° Standard workhead Swivel range: -10° (+100°) Spindle speed (continuous): 6 – 600 rpm Internal taper mounting: MT5 Reducing sleeve: MT5/MT4 Short outer taper mounting: DIN 55026 / Size 5 Permissible load: 160 Nm Guaranteed roundness for chucking operations Standard: 0.5 µm Option: 0.2 µm Workpiece weight between centers: 150 kg Tailstock Taper mounting: MT4 Quill stroke: 50 mm / 2° Option: fine adjustment with correction (Ø +/- 150 µm) Wheel data Diameter 300: 27 m/s Diameter 400: 35 m/s Diameter 500: 45 m/s UR grinding head Power: 9.2 kW / 12.5 HP Left grinding wheel, max.: Ø 500 x 80 mm Right additional wheel, max.: Ø 400 x 63 mm Internal grinding device: HJN 828 spindle Lower table (Z axis) Distance between centers: 1000 mm Max travel: 1150 mm Max speed: 15 m/min Max resolution: 0.1 µm Upper table Distance between centers 1000 mm, swiveling 0 to 9° Grinding carriage (X axis) Max travel: 320 mm Max speed: 7.5 m/min Max resolution: 0.1 µm Hfjdpfxow T Tb Hj Ah Djn Pneumatics Minimum connection: 6 bar Air consumption: approx. 0.6 m³/h Coolant Max connection pressure: 3 bar Required space (version 1000): 3600 x 2000 mm Except for error or omission, technical data is supplied without obligation.

Stanje: rabljeno, Grinding diameter 450 mm Grinding length 1000 mm Centre height 225 mm As a world leader in Kellenberger overhauling/retrofit, we not only deliver machines in as-new condition with warranty, but also provide comprehensive service support for your equipment. Hfedjuwv Hyepfx Ah Djn The machine is overhauled and delivered in accordance with manufacturer standards. Photos show previously delivered machines with additional options. Mechanical Overhaul: - Complete machine refurbished to Kellenberger measurement protocol - New, maintenance-friendly enclosure - New paintwork Electrical Overhaul: - New, modern CNC cylindrical grinding machine control system - Newly built electrical cabinet - New drive technology - Replacement of all electrical wiring, pressure switches, etc. - New absolute glass scales in X and Z axes - New absolute rotary encoder (for B-axis) Photos show a previously delivered machine with other options. Grinding head variant UR/RS: - Grinding wheel arrangement for both external and angular plunge grinding – wheels positioned one behind the other! - This enables 400 mm wheel diameter for each position! - Significantly reduces risk of collision - Simplified programming - Grinding wheel specification: 400x63x127 mm per wheel - Provision for HF spindle operation - Spindle optionally available at extra cost - CNC-controlled B-axis for external, face, and internal grinding in a single setup. Swivel range +10°/-270° - Optional C-axis for polygon grinding available at additional cost - Lower part fixed - Grinding head motor 10.0 kW - Tailstock included - Marposs measuring system for grinding wheel measurement - Longitudinal positioning by Marposs

Stanje: rabljeno, Grinding diameter: 350 mm Grinding length: 1,000 mm Centre height: 175 mm Required space: approx. 3.6 x 3.5 m As a global leader in Kellenberger overhauls/retrofits, we are able not only to deliver machines in as-new quality with warranty, but also to provide comprehensive service for your machines: Kellenberger Kel-Varia series with Kelco 90 control. Mechanical overhaul: - Complete machine overhauled according to Kellenberger measurement protocol - New, service-friendly enclosure - Repainted Electrical overhaul: - New modern CNC cylindrical grinding machine control with BEMA grinding interface - Newly built control cabinet - New drive technology - Replacement of all electrical cables, limit switches, etc. - New absolute glass scales on X and Z axes - New absolute rotary encoder (on B axis) Standard equipment: - Workhead with MK5 taper, optionally with MK5/short taper adapter - Tailstock with MK4 taper, optionally with fine adjustment - Grinding spindle head T1 / T2 / T3 - T1 grinding wheel diameter 400 mm - T2 grinding wheel diameter 300 mm - T3 internal grinding attachment, belt-driven by grinding spindle motor - Grinding spindle motor 4.4 kW - High-resolution B axis - Marposs measuring system for grinding wheel measurement - Longitudinal positioning Marposs - GAP control (sensor on grinding spindle head) ELASO integrated into the control interface - Semi-automatic balancing by ELASO integrated into the control interface - BEMAT grinding wheel measurement Optional extras at additional cost: - HF internal grinding spindle - High-precision, maximum rigidity workhead - Measuring control - Extraction unit - Paper band filter Control system: Basic grinding cycles: - Zero-setting workpiece with Z position (longitudinal positioning) - Grinding wheel measurement with BEMAT - Touch sensor GAP - Measurement of dressing diamonds - Corrections - External and internal cylindrical grinding (oscillation and plunge grinding) - External and internal taper grinding (B axis swivelling, dressing with straight wheel) - External and internal radius grinding (radius dressed on wheel) Hfedpfxeuwv H Te Ah Den Optional grinding cycles: - Profile plunge grinding, external and internal with profile wheel - Profile grinding external and internal with straight wheel - Single- and multi-thread external and internal thread grinding with freely selectable flank angles - Trapezoidal thread grinding - Non-round grinding, external and internal Price: 15,000

Stanje: rabljeno, Grinding diameter: 350 mm Grinding length: 1000 mm Centre height: 175 mm Required space approx. 3.6/3.5 m As a global leader in the field of Kellenberger overhauls/retrofits, we are not only able to deliver machines in as-new condition and with warranty, but also offer you service for your machines: Kellenberger Kel-Varia series with Kelco 90 control system. Mechanical overhaul: - Complete machine overhaul according to Kellenberger measuring protocol - New service-friendly enclosure - New paintwork Electrical overhaul: - New state-of-the-art CNC CYLINDRICAL GRINDING MACHINE control with BEMA grinding interface - Newly built control cabinet - New drive technology - Replacement of all electrical wiring, pressure switches, etc. - New absolute glass scales in X and Z axes - New absolute rotary encoder (on B-axis) Hfedpfxeuwv H He Ah Dsn Standard equipment: - WSS with MK5 taper, optionally with MK5/short taper adapter - RST with MK4 taper. Optionally with fine adjustment - Grinding spindle stocks T1/T2/T3 - T1 grinding wheel diameter 400mm - T2 grinding wheel diameter 300mm - T3 internal grinding attachment, belt-driven via grinding spindle motor - Grinding spindle motor 4.4kW - High-resolution B-axis - Marposs measuring system for grinding wheel measurement - Marposs longitudinal positioning - GAP Control (sensor on grinding spindle stock) ELASO integrated into the control interface - Semi-automatic balancing by ELASO integrated into the control interface - BEMAT grinding wheel measurement Options at extra cost: - HF internal grinding spindle - High-precision, maximum rigidity workpiece spindle stock - Measuring control - Extraction system - Paper band filter Control system: Grinding basic cycles - Zeroing workpiece with Z position (longitudinal positioning) - Grinding wheel measurement with BEMAT - Approach sensor GAP - Measuring dressing diamond - Corrections - External and internal cylindrical grinding (oscillation and plunge grinding) - External and internal taper grinding (swivelling the B-axis, dressing with straight wheel) - External and internal radius grinding (radius dressed onto the wheel) Optional grinding cycles: - Profile plunge grinding external and internal with profile wheel - Profile grinding external and internal with straight wheel - Single and multi-start external and internal thread grinding with freely selectable flank angle - Trapezoidal thread grinding - Non-circular grinding external and internal 15,000

Stanje: rabljeno, Leto izdelave: 2002, Grinding diameter: 450 mm Grinding length: 1500 mm Hedjuxfu Nspfx Ah Defn Centre height: 225 mm Control: FAGOR EQUIPMENT - T1: 500 mm grinding wheel diameter - T2: 400 mm grinding wheel diameter - T6: Internal grinding attachment - T7: Internal grinding attachment - Spindle motor water-cooled, 9.8 kW - Marposs tool measurement - Active longitudinal positioning - Kel-Set - GAP on T1 and T2 from ELASO, contactless, integrated into the control interface - GAP on T3/T4 via fluid sensor - Semi-automatic balancing by ELASO integrated into the control interface for T1/T2 - Hydraulic tailstock with fine adjustment +/- 150 μm - Dressing device on lower table, workpiece spindle side - Dressing device on lower table, tailstock side - Dressing device on upper table - New, service- and operator-friendly enclosure SPECIAL EQUIPMENT: Workpiece spindle head with direct drive * Strongly recommended for non-circular grinding * Max. workpiece weight (chucked): 75 kg * Max. workpiece weight (between centers): 150 kg * Water-cooled * MK5 combined with short taper mounting DIN 55026 * Oriented spindle stop * Fixed base B-axis with direct drive, centre height 225 mm * Extremely torsion-resistant * High positioning accuracy * Resolution ° * Water-cooled MECHANICAL OVERHAUL: - Complete machine refurbished according to Kellenberger measurement protocol - Repainted New hydraulic power unit: - Improved temperature control (oil cooler) - Energy-saving: Only one pump, not running continuously! - Pressure monitoring - Monitoring of water content in hydrostatic oil (early detection of bellows damage) Hydrostatic ball screw drive in X-axis - Wear-free, as no contact during operation - No loss of accuracy, even during prolonged operation under full load at max. speed - Frictionless at low speeds - No reversal backlash when changing direction - Transmits minimal rotational movements - No stick-slip effect at low speeds - No fluctuations in friction torque due to ball circulation - Higher axial stiffness than ball screws - Significantly better damping, resulting in improved workpiece surface and tool life - No oscillations due to ball circulation - Suitable for high speeds and accelerations - Cost-effective alternative to linear motor with higher accuracy and much lower heat generation - Significantly lower power loss and no issues with chips sticking to permanent magnets - Much lower cooling requirements than linear motors Electrical overhaul: - Brand new, modern CNC cylindrical grinding control with BEMA cylindrical grinding interface - Newly built control cabinet - New drive technology - Replacement of all electrical wiring, BERUS pressure switches, etc. - New absolute linear scales in X and Z axes - New absolute encoder (for B-axis) Control: The grinding software consists of a basic license and various options that can be enabled depending on machine equipment. Basic software: - External and internal oscillation grinding - External and internal plunge grinding - External and internal face oscillation grinding - External and internal face plunge grinding - External and internal taper oscillation grinding - External and internal radius grinding (radius dressed on the wheel) - Semi-automatic oscillation grinding - Workpiece...

Stanje: rabljeno, Leto izdelave: 2002, Grinding diameter 350 mm Grinding length 1000 mm Centre height 175 mm Space requirement approx. 3.6/3.5 m Photos are of an identical machine with a centre height of 225 mm. Base: Kellenberger Kel-Varia UR175-1000 Kelco 120 Grinding Head UR with T1-T2-T3 Standard Equipment: -T1: 500 mm grinding wheel diameter -T2: 400 mm grinding wheel diameter -B-axis infinitely adjustable, high resolution -Marposs measuring system for tool measurement -Active longitudinal positioning -ELASO GAP control on T1 and T2 contactless, integrated into the control interface -Semi-automatic balancing by ELASO, integrated into the control interface -Tailstock with manual retraction -Workpiece spindle MK5 with short taper mounting DIN 55026 -Internal grinding device, belt-driven Options (at additional cost): - New high-precision workpiece spindle with torque drive - Internal grinding attachment for high-frequency spindles, 120 mm diameter - HF internal grinding spindle Fischer MFM-1224/42/31 D-21 - HF spindle with HSK interface 24,000 rpm with integrated GAP sensor (delivery time applies) - CNC-controlled C-axis - Non-circular grinding - Hydrostatic lead screw in X-axis - New hydrostatic unit with only 1 pump and accumulator for improved energy efficiency - Monitoring of water content in the hydrostatic system - Extraction system Further options available on request Mechanical Overhaul: - Complete machine overhauled according to Kellenberger measurement protocol - New, maintenance-friendly enclosure - New paintwork Electrical Overhaul: - New, modern CNC cylindrical grinding machine control with BEMA cylindrical grinding interface - Newly built control cabinet - New drive technology - Replacement of all electrical wiring, pressure switches, etc. - New absolute glass scales in X and Z - New absolute rotary encoder (on B-axis) Control System: The grinding software consists of a basic licence and various options, which are available depending on the configuration of the machine. Software Base Functions: - External and internal oscillation grinding - External and internal plunge-cut grinding - External and internal face oscillation grinding - External and internal face plunge-cut grinding Hfsdpfx Asuxfuceh Djn - External and internal taper oscillation grinding - External and internal radius grinding (radius dressed onto the wheel) - Semi-automatic oscillation grinding - Workpiece zero setting - Grinding wheel zero setting - Measurement of dressing diamonds - 2 profile dressing diamonds - 1 profile diamond or dressing roll (dressing roll required) - Profile roll (dressing roll required) - 3 flat dressers - Corrections - Z-position measurement (probe required) - GAP sensing (touch-up device required) OPTIONS (at additional cost): Software Profile Plunge Grinding: - External and internal profile plunge-cut grinding with profile wheel Software Profile Grinding: - External and internal profile grinding with straight wheel Software Thread Grinding: - Single- and multi-start external and internal thread grinding with thread on the wheel dressed. Dressing of single- and multi-groove wheels. Flank angle freely selectable. Software Trapezoidal Thread Grinding: - Additional dressing of trapezoidal threads possible External and internal non-circular plunge grinding: - External and internal non-circular oscillation grinding Software Non-circular Grinding: Prerequisite for non-circular grinding is equipping the workpiece axis with a high-resolution rotary encoder so the axis can be o

Stanje: rabljeno, Grinding diameter: 350 mm Grinding length: 1500 mm Hedpst Ii Rfofx Ah Defn Centre height: 175 mm Left grinding wheel: 600 mm Grinding spindle headstock fixed, not swivelling. Equipped with new FAGOR CNC control with BEMA cylindrical grinding interface. Featuring a new, service-friendly enclosure. Fully overhauled according to Kellenberger measurement protocol.