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Five Star THM 460

FIVE STAR THM-460
Horizontal Double-Head Milling Machine with Indexing Axis

Ideal machine for machining and chamfering P-plates for toolmaking from 4 sides in a single clamping.

Technical Basic Equipment:

Control
Iiedpovi I Nmjfx Abxec
- FANUC 0i-MF
- User-friendly touchscreen, 10.4" color display
- Dialogue-assisted data entry

Machining Capacities
- Workpiece length min./max.: 20 – 460 mm
- Workpiece width min./max.: 20 – 460 mm
- Workpiece height min./max.: 12 – 150 mm (opt. 180 mm)
- Max. workpiece corner chamfer: 10 mm

Travel Paths
- X-axis (machine table): 620 mm
- Y/Z-axis (feed axis/spindle box): 330 mm / 330 mm

Axis Drive Power
- X-axis motor: 2.5 kW
- Y-/Z-axis motor: 1.4 kW
- B-axis motor: 1.4 kW

Speeds
- Rapid traverse X (machine table): 15 m/min
- Rapid traverse Y (feed axis): 10 m/min
- Rapid traverse Z (spindle box): 10 m/min
- Manual feed: 0 – 1,500 mm/min
- Automatic feed: 0 – 5,000 mm/min

Main Spindles
- Two horizontally opposed milling spindles, designed for heavy-duty cutting
- Drive type: Belt drive
- Speed range: each 100 – 1,000 rpm
- Drive power: each 11 kW
- Spindle interface: each 2" / Ø50.8 mm
- Oil-cooled with separate spindle oil cooler (optional)

Tools (Standard)
- Milling cutter head: Ø160 mm (opt. Ø200 mm); Note: Tools are not included in standard delivery!

Rotary Axis (B-axis)
- Indexing: (standard 5° increments)
- Indexing angles: 0°, 45°, 90°, 135°, and 180° (for 2-side machining)
- Table size: Ø320 mm
- Max. load: 320 kg

Workpiece Alignment
- 90° stop for easy loading by the operator
- Automatic measuring unit for workpiece position detection

Guides
- X-axis: Linear roller guide
- Y-axis: Flat guide with TURCITE-B coating
- Z-axis: Flat guide with TURCITE-B coating

- 2 chip spirals (left and right) in the machine
- Automatic spiral chip conveyor

Other Features
- Central lubrication oil/air
- Control cabinet with heat exchanger
- Partial sheet metal enclosure
- Support worktable
- Toolbox
- LED work light
- 3-color signal beacon
- CE declaration of conformity in accordance with European directives

Dimensions and Weight
- Machine size: 2,800 x 3,410 x 2,200 mm
- Machine weight: approx. 7,500 kg

Spindles
- Power-up spindle motor 15 kW
- Spindle interface each 1-7/8", suitable for face milling cutter Ø200 mm
Arbor diameter: Ø47.625 mm

Tools
- Face milling cutter Ø200 mm, MAROX-Tools Taiwan
Type: SE545R/L0810, DC200

Rotary Axis (B-axis)
- Indexing axis, 5° increments, standard option
Indexing angles: 0°, 45°, 90°, 135°
Table size: Ø320 mm
Max. load: 320 kg

Pneumatics, Coolant, and Chip Management
- Chip compressed air nozzle, 1 pc. each, external to the spindles, standard option (metal articulated compressed air tube)

- Coolant system with separate coolant tank and low-pressure pump, as well as paper filter, tank capacity: 600 liters, filtration capacity: 80 l/min

- Chip spirals (left and right) in the machine, standard option
- Automatic hinged belt chip conveyor

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