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Epson G10-854SR

Epson G10-854SR Robot Assembly Station Dispensing Station

The assembly station is subdivided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area KK+SW, and 3.3 Front Assembly Area. (KK = heat sink, SW = front wall angle)

St.3.1: Dispensing Area
- A workpiece carrier (WT) with mounted chassis and PCBs enters the dispensing area via the transfer belt.
- The WT is stopped at the lifting-positioning unit (HuPo), lifted off the belt, and fixed in place.
- The x-y-z handling system positions the dispensing head at the preset location and starts the dispensing process.
- After successful dispensing, the handling system moves to the idle position, and the WT is placed back onto the belt.
- Further transport to the assembly area KK+SW (precondition: no WT in the assembly position)

St.3.2: Assembly Area KK+SW
- A WT from the dispensing area enters the KK+SW assembly area via the transfer belt.
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- The WT is stopped at the lifting-positioning unit (HuPo), lifted off the belt, and fixed in place; the chassis side walls of the partially assembled unit are aligned.
- At the same time, the KK tray and SW tray are positioned.
- A stack of KK trays (12) and a stack of SW trays (12) are manually placed on the respective feed-in conveyors outside the safety enclosure.
- The two safety shutters are opened, and the loaded tray stacks move into the pick-up position for the respective stacker.
- The safety shutters are closed again.
- The respective grippers pick up the designated trays.
- Using the z-axis, trays are separated and raised above the actual pick-up height.
- For centering and stabilizing the tray, a centering support is positioned under each tray with x-handling.
- Using the stacker's z-axis, the trays are placed on the respective centering support.
- The trays are now ready for component removal.
- The multiple gripper on the Scara robot picks up the KK from the tray and places it in an intermediate alignment position (to improve accuracy at the pick-up point for mounting).
- The KK is scanned, gripped again, and—if the scanner result is OK—mounted onto the WT.
- Any rejected KK is placed in a NOK box.
- The multiple gripper on the Scara robot then picks up the SW from the tray and positions it for alignment.
- The SW is gripped again and mounted on the WT.
- Process continues with the front assembly area.

Technical Data
Design: SCARA (4-axis robot)
Payload: nominal 5 kg, max. 10 kg
Horizontal Reach: 850 mm
Vertical Reach: Axis 3: 420 mm
Orientation Range: J4: +/- 360°
Repeatability Horizontal: +/- 0.025 mm
Repeatability Vertical: J3: +/- 0.01 mm
Repeatability Orientation: J4: +/- 0.005°
Max. Operating Range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
Max. Operating Speed: J1,J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400°/s
Permissible Moment of Inertia: nominal 0.02 kg*m², max. 0.25 kg*m²
User Electrical Wiring: 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-Axis Outer Diameter: 25 mm
Press-in Force: 250 N
Weight: 48 kg
Controller: EPSON RC180
Mounting Type: Ceiling
IP Protection Class: IP20
Power and signal cables: 3 m

You can find additional assembly modules in other sizes—new and used—in our shop!
International shipping costs available on request.

Oglas je bil preveden samodejno, zaradi česar je morda prišlo do napak pri prevodu.