Difuzijski varilni stroj Varilna naprava

Bosch Diffusionsschweißmaschine

Bosch diffusion welding machine

The system described here was designed for the following application:
Diffusion welding machine for joining armature leads to the commutator on starter armatures by means of diffusion welding.

Diffusion welding unit (also known as polymer diffusion welding unit, diffusion welder, copper soft welding unit, copper strip welding unit), consisting of main machine and control system, "PLC control, touchscreen operation."

Process description:

The workpiece carrier enters the station and is raised.
The alignment gripper takes the armature from the carrier and aligns it for the welding position.
The loading gripper picks up the armature and places it into the welding chuck.
The welding chuck moves the armature into welding position.
Contacting system and welding cylinder move together and the first weld is performed.
This process is repeated until the armature is completely welded.
The welding chuck moves the armature to the transfer position, and the unloading gripper takes the armature and places it onto the raised carrier.
The workpiece carrier is lowered.
Workpiece carriers with OK (IO) armatures continue on the conveyor system; NOK (NIO) armatures are conveyed to the discharge belt.
On one welding machine, the IO armatures are marked with a colored stamp on the commutator face to identify the machine used for welding during final inspection.

Technical data:
Diffusion welding machine

Power data:
Frequency: 50 Hz
Rated power: approx. 11 kW
Operating voltage: 400 V / 3-phase
Control voltage: 24 V
Rated current: 20 A
Main fuse: 35 A
Water: inlet 4 bar, 15-23 °C, approx. 25 l/min
Compressed air, oil-free: min. 5 bar
Temperature: 1000 °C at the tungsten electrodes

Machine dimensions (without control cabinet):
Depth: 1800 mm
Width: 3100 mm
Height: 2700 mm
Weight: 3000 kg
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Year of construction: 2016

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